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Rare 1964 Honda E40 Generator - Has Not Run in Decades - Will it Run Again?

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James Condon

This very rare and collectible tiny generator was the first effort for Honda in 1964. Weighing only 17 pounds, this four stroke generator set was designed to power the equally tiny Sony solid state TV or a 40 watt light bulb. These were given to a select group of Honda motorcycle dealers in 1964 as a reward for sales performance and were never sold to the public.

A subscriber James had this rare Honda e40 generator in his shed. It was in none running condition when it was given to his late father by a friend. Over twenty years ago, his Dad passed it on to James. Will this 1964 Honda e40 Generator run again?

Carburetor Needle Machining:    • Making a bespoke carburator needle  ...  

Generator Model: Honda e40

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I no longer use Harbor Freight Super Heavy Duty Degreaser in my ultrasonic cleaner. Harbor Freight changed the recipe. The bottle previously stated "NONCORROSIVE". Now it says "CORROSIVE", "do not user on Aluminum". It now damages most carburetors. Recently I have been using Simple Green PRO HD with good results.

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00:00 Introduction
03:23 Adding a Tiny Bit of Oil to a Tiny 21cc Engine
04:46 Compression Test
06:53 Spark Test
08:15 Cleaning the Points
10:49 Do We Have Spark Now?
11:10 Getting Under the Covers
12:49 Points Timing Check
13:25 Testing the Kill Switch
17:50 Ignition Coil Test, Primary and Secondary
19:07 Points Resistance
20:33 Removing the Points and Giving Them a Proper Clean
23:36 Do We See Lightning Yet?
23:54 Bring the Thunder
25:00 Extracting the Carburetor
35:24 Carb Clean
48:44 Putting the Puzzle Back Together
53:28 Carb Test
58:41 The Needle and Seat are not Playing Nice
1:02:34 Carb Test
1:10:08 The Tank
1:13:50 Finishing It Up
1:16:13 A Couple Subscribers to the Rescue
1:18:23 Pilot Needle Test
1:23:06 Cleaning The Tank
1:32:02 Lets Run It Once Last Time Using the Tank
1:33:55 Conclusion

posted by ddcowell29wy